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Wayne Robotics lab with two Yaskawa arms on the training benches
Building RenovationWestern OhioDaytonTOP-C purple wordmark logo for The Ohio Purchasing Council cooperative purchasing program

Wayne High School Robotics Lab 2025

Wayne High School in Huber Heights has an industrial robotics lab where a cleared-out room used to be: robot cells on three-phase power and compressed air, a new air handler giving the lab its own heating and cooling, rubber tile flooring, dimmable LED lighting, power and data floor boxes, CNC stations and displays, and a glass storefront entry that shows the program to the corridor. Prodigy rebuilt the room from the structure out for Huber Heights City Schools under a pre-bid TOP-C cooperative contract.

Huber Heights City Schools set out to put an industrial robotics program inside Wayne High School, in a room the district first had to clear out. A robotics cell is not classroom equipment: it wants three-phase power, compressed air, conditioned air of its own and a floor that can carry it, and none of that was in the space.

The room was rebuilt from the structure out, under a single CTE contract on a pre-bid TOP-C unit price agreement. The drop ceiling and grid came out, the hard ceiling above was patched and painted, and the floor went down to the sleepers for a new subfloor, a skim coat and Nora Norament tile. The interior partition wall was removed. New masonry openings were cut to the hallway on a new structural lintel for a storefront entry with double door and sidelights and a separate window, with ballistic film on the glazing, so the program is visible from the corridor. A framed storage surround, a rolling ladder, a floating countertop at the Bantam Tools CNC stations and new bench tables and desks finish the room, with five displays.

The systems behind it are the substance. The air handling unit on the gym mezzanine was replaced with a new one serving the lab, with hot water heating and chilled water cooling piped from the mechanical room off the existing chiller and pumps, plus all new supply and return ductwork and grilles. A new 208-volt three-phase 250-amp panel, 30 new 20-amp circuits, 12 combination power and data floor boxes and four ceiling cord reels distribute power. Suspended LED strip fixtures with dimming replaced the lighting, three half-inch compressed air lines run to the robots off the existing compressor, and CAT 6 drops, a network switch and HDMI to the displays finish it.

Blue Yaskawa robot arm in its enclosure in the Wayne Robotics lab
Workbenches and monitors beneath the Wayne Robotics wall graphic at Huber Heights
Controller trainers and ceiling monitors along the robotics lab benches
Yaskawa robot arms in safety enclosures on the Huber Heights lab benches
Row of robotic training cells in the Huber Heights lab

Technical Discussion

Three-phase power and compressed air for a robotics cell

Most schools starting a robotics program choose the robots first and discover the building systems second. Wayne High School did it the other way around. The services were designed against a layout, and the owner-provided machines, six industrial and collaborative robots, a controls center, CNC simulators and desktop mills, were placed into a room already able to run them.

Block diagram of the Wayne High School robotics lab services: a 250-amp 208-volt three-phase panel of about 90 kVA feeding 30 20-amp circuits, 12 power and data floor boxes and one 208-volt receptacle; three half-inch compressed air lines from the existing compressor, one per robot; and a new air handler on the gym mezzanine with stand-alone controls.
Figure 1 — The panel, the air lines and the floor boxes were sized to the layout, then the machines were placed into it.

208 volts, three phase

Industrial robot controllers are built for 200- to 240-volt supply, and many want three phases. A classroom panel offers neither, so a new 250-amp, 208-volt three-phase panel went into the mechanical and electrical room, with breakers, conduit and wiring, rather than a subpanel off the nearest classroom feed. At 208 volts and three phases, 250 amps is about 90 kilovolt-amps of capacity. From it, 30 new 20-amp 120-volt circuits feed the desks and workbenches, one 208-volt receptacle serves the largest load, and 12 combination power and data floor boxes let a cell stand in the middle of the room, because a robot cell cannot be fed from a wall.

Compressed air

Grippers and fixtures on the Yaskawa robots run on air. Three half-inch lines were run from the existing compressor in the IT closet, one line per robot, so that three cells drawing at once do not starve each other. Reusing the compressor kept a second piece of rotating equipment out of the building.

Air handling

The unit serving the space was replaced on the gym mezzanine with a new air handler on hot water heating and chilled water cooling, piped from the mechanical room and reusing the district's chiller and pumps. Its controls are stand-alone, so the lab runs on its own schedule. New suspended LED strips with dimming replaced the old fixtures, and the old drop ceiling came out so the hard ceiling above could be patched and painted.

If a robotics program is on your list, size the electrical room before the equipment list. The controllers decide the panel, and the panel decides whether the room can grow.

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